Yeah, that's what I call the "castellation". Extraneous up-and-down dithering between two successive Z roughing levels (actually, in a screenshot I sent to Robert it jumped up 5 levels at some points...). Doesn't affect the quality of the roughing but sure does waste machine time (and cause unneccessary wear). Robert is aware of that and has been working to reduce it.
What are you using for toolpath tolerance, Martin? I keep it pegged at .0001" and that seems to help the smoothness of the paths a lot (notwithstanding the dithering, that is).
I don't think that I will ever go to Win7. I didn't go to XP until midway through 2006, when nLite installations had proven to be stable enough at taking out all the bad stuff--IE, OE, messenger, auto-update, remote desktop, any M$ processes that communicate with the outside world. But I don't see any advantage at this point of going beyond XP. And it runs MeshCAM pretty well!
Randy